Belzona 1111

PRODUCTS

Belzona 1000 Series

Metallic Polymers for the repair and protection of machinery and equipment.

Repair and Rebuilding Solutions

For the repair and rebuilding of metallic components

Belzona metallic polymers are a range of high performance solutions for the repair and rebuilding of metallic components. These two component reactive systems can both repair damaged machinery and equipment and offer protection against erosion, corrosion, abrasion and other forms of mechanical damage. The products consist of a metallic base and solidifier which are easily mixed and applied, resulting in a repair that can meet, and often exceed, the durability of the damaged substrate.

Belzona 1111

Belzona 1111

(Super Metal) An Epoxy-based composite for metal repair.

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Belzona 1121

Belzona 1121

(Super XL Metal) An epoxy-based repair composite with extended working life for metal repair.

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Belzona 1131

Belzona 1131

(Bearing Metal) A self-lubricating epoxy metal repair composite for creation of low friction surfaces and protection of lubrication systems from wear and seizure.

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Belzona 1161

Belzona 1161

(Super UW-Metal) An epoxy-based repair composite for application to wet and oil contaminated metal surfaces.

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Belzona 1212

Belzona 1212

Surface-tolerant epoxy composite for emergency in-situ metal repair of oil contaminated, wet and underwater substrates.

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Belzona 1221

Belzona 1221

A fast-curing metal repair composite for high speed emergency repairs.

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Belzona 1251

Belzona 1251

(HA-Metal) A heat-activated metal repair composite for in-situ repair and protection of hot metal surfaces with minimal surface preparation.

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Belzona 1311

Belzona 1311

(Ceramic R-Metal) A ceramic filled epoxy-based composite for metal repair and erosion and corrosion protection.

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Belzona 1511

Belzona 1511

(Super HT-Metal) High temperature epoxy repair composite for rebuilding equipment damaged by erosion and corrosion.

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Belzona 1814

Belzona 1814

An abrasion resistant composite material for the repair and protection of metal surfaces.

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Belzona 1818

Belzona 1818

Belzona 1818 is a fast curing, surface tolerant, abrasion resistant system.

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Belzona 1821

Belzona 1821

(Fluid Metal) Epoxy coating system used in conjunction with Belzona aggregates to reduce slippage on metallic surfaces.

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FeatureBenefit
High AdhesionEnsures long service life onto a variety of surfaces
Abrasion ResistanceExtends service life
DurableWithstands industrial environments
No ShrinkagePermanent repair
Chemical ResistanceWithstands a wide range of chemicals
Impact ResistanceMinimal remedial repairs
Constant ImmersionPeace of mind
Cold AppliedSafe
Potable WaterWRAS approved
Electrical InsulatorEliminates galvanic corrosion
LongevityStands the test of time
Environmentally FriendlyLow VOCs
Efficiency EnhancementIncreased performance
HydrophobicLow surface tension
SmoothReduced turbulence

Industrial Protective Coating Solutions

For the coating, protection and upgrading of metallic components

Belzona metallic polymers offer high performance erosion corrosion resistant repair and coating systems for the rebuilding and protection of damaged machinery and equipment. These highly advanced polymer based coating systems provide outstanding resistance and long term protection against erosion, corrosion, abrasion and chemical attack on equipment operating at elevated temperatures. These highly advanced polymer based coating systems provide outstanding resistance and long term protection against erosion, corrosion, abrasion and chemical attack on equipment operating at elevated temperatures.

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Belzona 1321

Belzona 1321

(Ceramic S-Metal) A ceramic filled epoxy coating designed to provide erosion and corrosion resistance of metal surfaces.

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Belzona 1331

Belzona 1331

Epoxy coating applied by spray or brush to protect against erosion and corrosion of equipment operated under permanent submersion.

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Belzona 1341

Belzona 1341

(Supermetalglide) An epoxy coating designed to improve efficiency of pumps, pipes, valves and other fluid handling equipment while providing outstanding erosion and corrosion protection.

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Belzona 1381

Belzona 1381

A spray- or brush-applied high temperature epoxy coating for erosion and corrosion protection of equipment operating under continuous immersion.

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Belzona 1391S

Belzona 1391S

A spray-applied epoxy coating for corrosion protection of high temperature equipment operating under immersion.

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Belzona 1391T

Belzona 1391T

Hand-applied erosion and corrosion resistant coating for high temperature equipment operating under immersion.

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Belzona 1392

Belzona 1392

(Ceramic HT2) Erosion, corrosion and chemical resistant coating for high temperature equipment operating under immersion.

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Belzona 1523

Belzona 1523

High temperature spray-applied epoxy coating for internal lining of equipment operating under continuous immersion conditions, which provides outstanding corrosion resistance.

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Belzona 1593

Belzona 1593

High temperature hand-applied epoxy coating for internal lining of equipment operating under continuous immersion conditions, which provides outstanding corrosion resistance.

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Belzona 1811

Belzona 1811

(Ceramic Carbide) Abrasion resistant composite material for the repair and lining of metal surfaces subject to erosive attack.

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Belzona 1812

Belzona 1812

(Ceramic Carbide FP)
An abrasion resistant composite material for the repair and lining of metal surfaces suffering from fine particle erosion.

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Belzona 1813

Belzona 1813

A highly abrasion resistant composite material for the repair and lining of metal surfaces operating at high temperatures.

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FeatureBenefit
High AdhesionEnsures long service life onto a variety of surfaces
Abrasion ResistanceExtends service life
DurableWithstands industrial environments
No ShrinkagePermanent repair
Chemical ResistanceWithstands a wide range of chemicals
Impact ResistanceMinimal remedial repairs
Constant ImmersionPeace of mind
Cold AppliedSafe
Potable WaterWRAS approved
Electrical InsulatorEliminates galvanic corrosion
LongevityStands the test of time
Environmentally FriendlyLow VOCs
Efficiency EnhancementIncreased performance
HydrophobicLow surface tension
SmoothReduced turbulence

Frequently asked questions

The Belzona 1000 Series is a range of epoxy-based metallic repair composites and protective coatings used to repair, rebuild and protect industrial machinery and equipment. Applications include rebuilding worn or corroded metal, repairing shafts and bearing housings, restoring flange faces, sealing leaks, repairing damaged pipework, and protecting pumps, valves, tanks and process equipment against erosion, corrosion, abrasion and chemical attack.

Yes. Many Belzona 1000 Series metal repair systems are cold-applied, allowing damaged metallic components to be repaired without welding or other hot work. Depending on the application, Belzona composites can be used to rebuild metal loss, bond metal components, repair cracks and defects, restore equipment dimensions and reinforce damaged areas. This can help reduce downtime and avoid the need to remove or replace expensive equipment.

The correct product depends on the substrate condition, operating temperature, type of damage and service environment. Belzona 1111 (Super Metal) is widely used for general-purpose metal rebuilding and repair, while Belzona 1161 (Super UW-Metal) is designed for wet or oil-contaminated surfaces and Belzona 1212 is a surface-tolerant composite suited to rapid emergency repairs on wet, oily or underwater substrates. High-temperature, erosion, corrosion and abrasion applications may require specialised products from elsewhere in the Belzona 1000 Series.

Yes. The range includes erosion- and corrosion-resistant coatings and repair composites designed to extend the service life of industrial equipment. Products such as Belzona 1321 (Ceramic S-Metal) can protect metallic surfaces exposed to erosion and corrosion, while Belzona 1341 (Supermetalglide) can protect fluid-handling equipment such as pumps, pipes and valves while also creating a smooth surface that can help improve hydraulic efficiency. High-temperature coating systems are also available for equipment operating under continuous immersion.

Belzona 1000 Series products are used across Australian industries including mining, oil and gas, power generation, water and wastewater, marine, manufacturing, petrochemical, pulp and paper, sugar and steel. Typical applications include repairing and protecting pumps, pipelines, tanks, valves, shafts, bearing housings, heat exchangers, process vessels and other critical machinery. Product selection should be based on the operating conditions, substrate, temperature, chemical exposure and required service life.

Case Studies

Cold bonded plate for lift test using Belzona 1111

COLD BONDING TEST

Customer puts Belzona cold bonding to the test

Vacuum pump shaft being repaired

LIQUID RING VACUUM PUMP SHAFT REPAIR

In-situ shaft repair for coal mine vacuum pump.

Ball Mill Shell Restoration

BALL MILL SHELL RESTORATION

Rebuilding and Restoration of worn metallic surfaces using Belzona

Plates cold bonded to corroded conveyor tunnel wall

COLD PLATE BONDING

Belzona cold plate bonding to protect corroded walls
Pump pedestals coated with Belzona 1341 Supermetalglide

PUMP PEDESTALS COATING

Erosion and corrosion protection for pump pedestals using Belzona 1341

Hydroelectric power station guide veins coated with Belzona

GUIDE VEINS COATING

Belzona Protects Guide Veins at a Hydroelectric Power Station.