Fuel storage tank base sealed with Belzona Sealatank system

CASE STUDY

FUEL STORAGE TANK BASE SEALING

Belzona Protects Tank from Water Ingress Corrosion

Industry: Oil and Gas
Application: Tank base sealing for fuel storage tank
Products: Belzona 3111, Belzona 3911, Belzona 3921, Belzona 9311, Belzona 9431
Customer Location: : NSW, Australia
Application Date: Jan 2023

PROBLEM

An Oil and Gas facility required a solution to seal the base of a large fuel storage tank after the existing seal had failed, leaving it unprotected against water ingress corrosion.

Corroded tank seal before application
Fuel storage tank base after being sealed with Belzona 3111 Sealatank system
After application of Belzona Sealatank

APPLICATION

The Belzona 3111 Sealatank system was selected as the ideal solution for its exceptional ability to prevent water ingress, resist UV exposure and withstand climatic variations. The system also has excellent adhesion to various substrates, including asphalt, concrete and metal.
First, the tank base was abrasively blasted to remove contaminants and ensure a clean surface for optimal adhesion. The repair area was then primed using Belzona 3921 Conditioner followed by the application of Belzona 9431 Bridging Tape across the tank base joint.
To enhance bonding between the substrate and the sealing system, Belzona 3911 Bitumen Conditioner was applied. Next, a layer of Belzona 3111 Flexible Membrane was applied to create the initial waterproofing barrier.
Belzona 9311 Reinforcement Sheet was then embedded into the first layer to strengthen the system. A second coat of Belzona 3111 was applied and left to cure, to fully encapsulate the reinforcement, ensuring a seamless, flexible barrier that allows trapped moisture to escape through its microporous structure.

Abrasive blasting of tank base
Abrasive blasting of tank base
Applying Belzona 3911 Bitumen Conditioner
Applying Belzona 3911 Bitumen Conditioner
Cutting Belzona 9311 reinforcement sheet to size
Cutting Belzona 9311 reinforcement sheet to size
Application of Belzona 3111 Flexible Membrane with Belzona 9311 Reinforcement Sheet
Application of Belzona 3111 Flexible Membrane with Belzona 9311 Reinforcement Sheet

OUTCOME

The application was successfully completed by local contractors ensuring the tank base now has a durable, long-lasting seal, effectively preventing water ingress and significantly reducing the risk of corrosion.

More Information?

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Products

Belzona 3111 (Flexible Membrane)
A cold-applied liquid coating for long-term roof protection, providing outstanding waterproofing and weatherproofing properties. This single-component, water-based roof coating will bond strongly to all types of roofing materials, following even complex roof contours, and will allow the surface to breathe due to its microporous structure.

Learn more about Belzona 3111 (Flexible Membrane)

About Rezitech

Established in 1968, Rezitech is the sole Australian Distributor for Belzona. Rezitech offers a comprehensive range of industrial protective coatings and epoxy metal repair composites to many different industries including: oil and gas, mining, power, water and waste water, pulp and paper, marine, manufacturing among others.

We value growth and innovation within the maintenance solutions industry

Our Mission

To provide industry with easier maintenance solutions that provide cost effective, efficient and long lasting results for our valued clients. To provide an integrated industry service by striving for Rezitech being a truly complete solutions provider!

Our Values

We value the needs of our clients and place a huge emphasis on providing specialist skills and knowledge.
From engineering to fitting, blasting or coating to sales, administration and customer service, we highly value our organisation and encourage diversity andgrowth to benefit our client and our team of people.

Our Vision

To strive for excellence in our delivery of high quality industrial maintenance solutions. To be our clients’ preferred choice when it comes to solving all of their maintenance and new pump needs while helping to reduce their carbon imprint.

Health and Safety

Rezitech is committed to ensuring the health, safety and welfare of its employees, contractors, visitors and customers who may be affected by Rezitech’s operations. We strive to pursue standards of safety that meet and exceed statutory duties.

Community & Environment

While providing solutions for our clients Rezitech focuses on identifying ways to improve business environmental performance while increasing productivity and reducing costs of production for the benefit our clients and hence the community.

The Future

To continue to strive for excellence! To continue to lead the way in industrial maintenance solutions and services and provide our clientele with high quality, complete and reliable products and services.

Rezitech’s mission is to make its liquid ring vacuum pump expertise available to sugar mills, paper mills and process industries worldwide. We currently export to:

  • Fiji
  • Thailand
  • Mauritius
  • Indonesia
  • United Kingdom
  • Phillipines
  • Malaysia
  • New Zealand
  • Papua New Guinea

We are constantly on the look out for new export opportunities and new countries to export to Rezitech places an emphasis on the development of export business worldwide.

For further information on a Flowtech Distributorship please contact us.

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